PPC-1100R LOW COST RESOLVER-BASED PRESS CONTROL:
Metal Stamping Presses
Powder Metal Presses
OSHA/ANSI/CSA Compliant Press Clutch/Brake Control
Operator interface with plain English messages.
Speed Compensated Top Stop Limit.
Two Programmable Limit Switch Outputs.
One Programmable Die Protection Input.
Real Brake Stop Time Monitor
Micro-Inch Input.
Total Hits Counter.
Parts Counter with Batch Count.
Self Diagnostics.
Interrupted Stroke Mode w/Indicator.
Stroke and Position Display.
PLC Interface

• Off/Inch/Single/Continuous Modes.
• High and Low RPM Settings.
• Key Pad Reset Button.
• Supervisor Code.
• Extra Input for Immediate Stop.
• Clutch Pressure Switch Input.
• On Board Redundant Power Supplies.
• Light Guard Input.
• Light Guard Mute.
• Mute Indicator Output.
• Hand/Foot Input.
• Input Status LEDs.
• Relay Coil Status LEDs.
• Relay Contact Status LEDs.
• Optically Isolated Inputs and Outputs.
• 24 vdc Power for External Devices.
• Plug-in Terminals.
• Up to 1000 SPM.
• Motion Detect.
• Speed Check.
• Auxiliary Stop Outputs.
• Status Display.
• Enclosure Door Lock.
• Ground Indicator.

Press Control/Operator Station in One.
Custom Fault Messages.
Multi Station Control.
Motor Controls/Press Control in One.
Automatic Single Stroke Mode.
Swiftrip Mode.
Continuous On Demand.
Additional Programmable Limit Switches.
Extra Stop Inputs.

Metal Stamping Presses

• SAFE AND RELIABLE
  The CIECO PPC 1100R Press Control meets or exceeds ANSI B11.1, B11.16 (MPIF#47), B11.19, OSHA 1910.217 and CSA Z142.02 regulations including control reliability.  All containined in a 12 x 12 x 6 enclosure, the self-checking dual logic controllers constantly check each other for proper operation and component failure.  Dual power supplies and dual relays provide for even more safety.  The actual relay contacts switching the solenoid valves are monitored to confirm proper operation.  If the controllers or relays do not agree, press initiation is inhibited. The systems are designed so that a single fault in any of its parts does not lead to the loss of safety function.  
  A dedicated control means safety features cannnot be re-programmed or jumped out.

Powder Metal Presses

• SAFE AND RELIABLE
  The CIECO PPC 1100R Press Control meets or exceeds ANSI B11.1, B11.16 (MPIF#47), B11.19, OSHA 1910.217 and CSA Z142.02 regulations including control reliability.  All containined in a 12x 12 x 6 enclosure, the self-checking dual logic controllers constantly check each other for proper operation and component failure.  Dual power supplies and dual relays provide for even more safety.  The actual relay contacts switching the solenoid valves are monitored to confirm proper operation.  If the controllers or relays do not agree, press initiation is inhibited. The systems are designed so that a single fault in any of its parts does not lead to the loss of safety function.  
  A dedicated control means safety features cannnot be re-programmed or jumped out.

OSHA/ANSI/CSA Compliant Press Clutch/Brake Control

• SAFE AND RELIABLE The CIECO PPC 1100R Press Control meets or exceeds ANSI B11.1, B11.16 (MPIF#47), B11.19, OSHA 1910.217 and CSA Z142.02 regulations including control reliability.  All containined in a 12 x 12 x 6 enclosure, the self-checking dual logic controllers constantly check each other for proper operation and component failure.  Dual power supplies and dual relays provide for even more safety.  The actual relay contacts switching the solenoid valves are monitored to confirm proper operation.  If the controllers or relays do not agree, press initiation is inhibited.  A dedicated control means safety features cannnot be re-programmed or jumped out.

Operator interface with plain English messages.

• Real English fault messages
• Position and SPM display at the same time

• Function Programming

Speed Compensated Top Stop Limit.

• Eliminates time-consuming adjustments of the Top Stop limit by automatically adjusting for changes in stroking speed.

Two Programmable Limit Switch Outputs.

• These eliminate the use of a rotary cam limit switch and provides easy set up of auto-up and top stop press functions.  

One Programmable Die Protection Input.

• Designed to monitor part out or a cyclical event.

Real Brake Stop Time Monitor

• Real Brake Stop Time is displayed every time the press stops.  If brake stopping exceeds the preset maximum, the brake monitor will disable press initiation. The display will alert the operator with a fault message.  The control has a programmable 90-degree brake stop time test, which will automatically stop the press at the worst down stroke position.

Micro-Inch Input.

• Micro-Inch Input provides for minute adjustments of the slide by sending a timed pulse to the solenoid valves when initiated by the two hand palm buttons. This type of slide movement makes setup easier, especially on high-speed presses or those with a short stroke.

Total Hits Counter.

• This count will count the total number of hits on the press and can be used as a press total hits counter or a shift stroke counter.

Parts Counter with Batch Count.

• Programmed presets will stop the press at the Top Stop when the preset count has been reached. This helps with production tracking and reduces scrap.

Self Diagnostics.

• Easy-to-understand messages communicate the status of the control. If more information is needed, the microprocessor control has status led's of the press control inputs.

Interrupted Stroke Mode w/Indicator.

• Provides a quick and easy way to resume production when an interrupted stroke occurs. When the press is stopped before completion of a normal stroke, the red indicator light will illuminate and the mode will automatically changed to Inch mode. The Message Center will display the cause of the interrupted stroke eliminating any guesswork. After the press has been brought to the top position, the PPC1100R automatically returns to the original operating mode. Production is resumed quickly and easily.

Stroke and Position Display.

• Displays both at the same time.

PLC Interface

• Fault codes can be output to plc.

Press Control/Operator Station in One.

• Some operations find it convenient to mount the control enclosure on a “T” stand with two palm buttons on the side of the enclosure for use as an operator station.

Custom Fault Messages.

• Custom messages are available for faults.  Call factory for info.

Multi Station Control.

• Up to four operators can safely run the press.

Motor Controls/Press Control in One.

• We can provide the press and motor controls all in one enclosure, making it convenient to locate the controls on the side of the press.

Automatic Single Stroke Mode.

• This mode will allow an external device to initiate the single stroke of the press. Proper guarding in accordance with OSHA 1910.217 must be in place to operate safely.

Swiftrip Mode.

• The SwifTrip mode allows the operator to “trip” the press with a single button.  Light curtains must be used in this mode for point of operation guarding.  A touch button is convenient location on the safe side of the light curtain.  This allows the operator to easily touch the button as he is removing his hand from the die area.  The press will make one stroke and top stop, allowing the operator to remove a part and insert another before he starts the cycle again. This mode will increase production and maintaining a high degree of safety for the operator.

Continuous On Demand.

• This mode is usually used when the press is faster then the feed and must be stopped momentarily to allow the feed to "catch up" and then restarted.  Proper guarding in accordance with OSHA 1910.217 must be in place to operate safely.

Additional Programmable Limit Switches.

• Up to two programmable limit switches can be added for use on auxiliary equipment.